Engine Overhauls & Offsite CHP and Generator Refurbishment
Restore Performance. Extend Life. Reduce Downtime.
When your CHP and Generator system starts to show signs of fatigue, a comprehensive engine overhaul or system refurbishment can return it to peak operating condition — without the cost or disruption of full replacement.
At Fleetsolve, we provide on-site and offsite overhaul services for CHP and Generator engines and systems across the UK. Our engineers are OEM-trained and experienced in supporting Guascor, MAN, RMB and all other major OEM units.
What Does a CHP or Generator Overhaul Involve?
A full overhaul includes:
Detailed assessment of engine condition to define overhaul scope
Complete engine strip-down, investigation and rebuild
Replacement of worn components (pistons, liners, bearings, gaskets)
Inspection of crankshaft, cylinder heads, turbo, and fuel system
Overhaul of pumps, alternators and turbo chargers
Detailed return to operation and commissioning report
Rebuilds to OEM specification and tolerances with warranty
We also refurbish full containers, acoustics, and exhaust systems as part of full plant upgrades.
Offsite Refurbishment Available
For more complex or controlled rebuilds, we offer offsite refurbishment at our dedicated facilities. This includes:
Engine reconditioning in a controlled workshop environment
Precision measurement and diagnostic tools
Access to specialist machining and rebuild equipment
Rapid turnaround with secure logistics
Hot Swap engines available from stock to maximise uptime
Full testing and warranty on completion
Offsite refurbishment reduces disruption to your site while ensuring the highest quality rebuild.
When Should You Overhaul a CHP AND GENERATOR Engine?
Reduced output or rising fuel consumption
Regular alarms or failures
Oil contamination or increased maintenance intervals
Audible mechanical wear or vibration
Engine runtime approaching service life limits
Non-compliance with emissions or efficiency targets
OEM Expertise You Can Trust
All work is completed to all manufacturer specification including:
Guascor (Siemens Energy)
MAN
RMB Energy
We use genuine or certified compatible parts, and every refurbishment is backed by detailed records, test results, and warranty documentation.
Why Choose Fleetsolve?
With over 20 years’ of CHP AND GENERATOR overhaul experience, our credentials include:
UK-wide on-site engineering teams
Dedicated offsite workshop refurbishment
Full OEM parts, testing, and warranty support
Emissions recalibration and upgrade options
Whether you’re operating a single CHP or Generator system or a fleet, we’ll get you back online — better than before.
Request an Engine Assessment or Overhaul Plan
Call our refurbishment team: +44(0)151 353 2870
