CHP Refurbishment Services
Extend Asset Life. Restore Performance. Reduce Costs.
At Fleetsolve, we provide complete CHP refurbishment and upgrade solutions — helping clients get more value from their energy systems while improving reliability, compliance, and performance.
If your Guascor, MAN, or RMB engine is ageing, underperforming or out of warranty, our refurbishment services offer a cost-effective alternative to full replacement — backed by engineering expertise and OEM-grade standards.
What We Refurbish
We refurbish CHP units across all operational levels — from basic component replacements to full system rebuilds. Services include:
Engine Overhaul
- Full strip-down, clean, inspection, testing & reassembly
- Replacement of pistons, liners, bearings, valves & gaskets
- Fuel system checks and calibration
- Compression and performance testing
- Supplied with commissioning report and OEM supported warranty
- Returning your engine to as new condition
Generator & Alternator Rebuilds
- Rotor and stator rewinds
- Bearings, seals and brushes replacement
- Load testing and electrical certification
Control System Upgrades
- Replacement or upgrade of obsolete control panels and interfaces
- PLC replacement or full control system reconfiguration
- Integration of modern sensors, actuators, and control relays
- Addition of remote access, monitoring, and data logging functionality
- Alarm and fault logic optimisation for improved diagnostics and response
- Custom-designed control strategies to match site-specific CHP operations
- Seamless integration with existing BMS or SCADA systems
Full CHP Refurbishment
- Removal and restoration of your existing CHP
- Upcycle redundant units for applications elsewhere
- Full strip down of existing machine
- Clean-down and reinstallation
- Emissions upgrades for compliance (e.g. SCR systems, catalysts)
- Integration with hybrid or smart grid-ready systems
Why Refurbishment?
Refurbishing your CHP system offers a smart, cost-effective alternative to full replacement. It significantly reduces capital spend while delivering a faster turnaround and minimal site disruption. By reusing your existing asset, refurbishment also lowers your carbon footprint — all while restoring efficiency, improving reliability, and maintaining the original system footprint. Refurbished units can be upgraded to meet current compliance standards, often without the need for new planning permissions or environmental permits, making it a streamlined and sustainable choice.
Suitable For:
- CHP systems of all sizes showing reduced output or rising fuel consumption
- Units nearing the end of warranty or OEM service life
- Inactive or mothballed systems ready to return to service
- Clients seeking budget-conscious system renewal to reduce operating costs
The Fleetsolve Advantage
With over 20 years of CHP experience, Fleetsolve offers a level of expertise and service that goes far beyond basic repairs. Our nationwide engineering and logistics network ensures fast, reliable support wherever you’re based, while our refurbishment options — available either on-site or at our dedicated workshops — are tailored to suit your operational needs. We also offer emissions and regulatory upgrade options, helping you stay compliant and future-ready. Every project includes detailed pre-commissioning and post-testing reports, giving you complete confidence in the performance and reliability of your refurbished system. At Fleetsolve, we don’t just rebuild equipment — we restore its full operational value.
Ready to Restore or Repower Your CHP?
Looking to improve efficiency, cut carbon, and future-proof your energy supply? Fleetsolve’s CHP systems offer a smart, sustainable solution.
Speak to our refurbishment team today: +44(0)151 353 2870
